EB CUBE is a compact electron beam welding system designed for high-precision welding of small to medium-sized components in vacuum. The system combines industrial EB welding performance with a space-saving footprint, making it suitable for R&D environments as well as industrial production.

The vacuum-based welding process enables deep penetration welds with minimal heat input and distortion, ensuring excellent metallurgical quality and repeatability even for challenging materials.

Key Features:

• Compact EB welding system with integrated vacuum chamber

• High-precision welding with deep penetration and minimal distortion

• Suitable for demanding materials such as copper, aluminum, stainless steel, titanium, and dissimilar metal combinations

• Stable and repeatable welding processes due to vacuum environment

• Modern CNC control system for precise beam and motion control

• Flexible workpiece handling and tooling options

• Modular configuration allowing customization for specific applications

• Ideal for electronics, automotive, aerospace, sensor technology, and precision manufacturing

EB CELL is an industrial electron beam welding system designed for high-precision welding of medium to large components in production environments. The system combines the advantages of electron beam welding in vacuum with high productivity, process stability, and automation capabilities, making it suitable for demanding industrial applications.

The EB CELL platform enables deep penetration welds with minimal heat input and distortion, ensuring excellent metallurgical quality even for complex geometries and challenging materials.

Key Features:

• Industrial EB welding system for medium and large components

• Deep penetration welding with minimal thermal distortion

• Suitable for materials such as copper, aluminum, stainless steel, titanium, and high-performance alloys

• Large vacuum chamber enabling processing of bigger workpieces

• High process stability and repeatability due to vacuum environment

• CNC-controlled beam and motion system for precise welding operations

• Automation-ready architecture allowing integration into production lines

• Flexible tooling and workpiece handling concepts

Typical Applications:

• Automotive components (e.g. powertrain and e-mobility components)

• Aerospace structures and assemblies

• Electronics and sensor housings

• Precision mechanical components

Materials: Copper, Aluminum, Stainless steels, Titanium alloys, Nickel-based alloys, Dissimilar metal combinations

LAVA CUBE is a compact system for laser beam welding in vacuum (LBW), combining the advantages of laser processing with the benefits of a controlled vacuum environment. The system is designed for high-precision welding of small to medium-sized components, particularly for materials that are difficult to process with conventional laser welding.

By performing laser welding in vacuum, the LAVA CUBE enables deep penetration welds with reduced spatter, minimized porosity, and improved weld quality. The process is especially beneficial for highly reflective materials such as copper and aluminum, which are increasingly important in modern manufacturing and e-mobility applications.

Key Features:

• Compact laser welding system for vacuum processing (LBW)

• Improved weld quality due to reduced spatter and porosity

• Enhanced process stability compared to conventional laser welding in atmosphere

• Particularly suitable for highly reflective materials such as copper and aluminum

• Vacuum environment enabling deeper penetration and stable keyhole formation

• Modern CNC-controlled system for precise beam and motion control

• Flexible workpiece handling and tooling concepts

• Modular system architecture allowing application-specific configurations

Typical Applications:

• E-mobility components (battery connectors, busbars, power electronics)

• Copper and aluminum components in electrical systems

• Precision components for electronics and sensor technology

• Research and development of laser-in-vacuum processes

Evobeam provides contract manufacturing and process development services for advanced beam-based material processing in vacuum. Through its Job Shop capabilities, the company supports customers with electron beam welding (EBW), laser beam welding in vacuum (LBW), and beam-based additive manufacturing processes.

Scope:

• Workpieces between a few grams up to 4 tons can be processed

• Electron Beam power range from 3 kW up to 15 kW

• Laser Beam range from 2 kW up to 20 kW

• Workpiece sizes from 10 mm up to 2000 mm

• Material: Titanium, Aluminum Alloys, Copper Alloys, Steel Alloys, etc.

• Pre-weld and post-weld machining available

Customers benefit from access to Evobeam’s vacuum processing systems and extensive metallurgical expertise, enabling efficient development and production of demanding components without the need to invest in their own equipment.

The company supports the entire manufacturing process chain, from beam-weldable component design and feasibility studies to prototype production, testing, and series manufacturing of complex parts made from materials such as steel, copper, aluminum, or refractory alloys.

Thanks to the vacuum environment and the high energy density of electron beams, these processes enable deep penetration welds with minimal heat input and distortion, ensuring excellent metallurgical properties and high repeatability even for demanding industrial applications.

Key Services:

• Electron beam welding services for precision components

• Laser beam welding in vacuum for reflective and difficult materials

• Process development and welding parameter optimization

• Prototype manufacturing and feasibility studies

• Small-batch and pilot production

• Metallurgical consulting and weldability analysis

• Testing, inspection, and quality assurance of welded components

Typical Applications:

• Prototype and pre-series production for new products

• Feasibility studies for advanced joining technologies

• Manufacturing of high-precision components for demanding industries

• Repair and refurbishment of high-value metal parts

• Research and development projects with industrial and academic partners